Toll Free 888-878-4634
That's 888-UpTime4You
Outside the USA 702-565-4512
Helping You Get the Grease From the Pail to the Part
Grease dispensers have been a priority of ours for years and we build so very
simple systems to very complex systems.
We package dispensers in a way that all you do is order one or two part numbers and that's it.
Check out some examples of what we make below. Sure you could source all the items required just like we do, but why, when you can have us do it for you for about the same
price?
A typical grease dispensing system consists of
three elements that comprise hundreds of parts.
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The First Element is a Grease
Pump system is required to get the grease out of the pail.
This is the heart of the system. And depending on the application
you can use a Topper or a Ram pump.
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The Second Element is a Grease Dispenser.
Determine the shot size in weight or volumetric measurement.
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The Third Element is the Grease Applicator
or Custom Fixture.
We've helped hundreds of engineers
strapped with the task of
getting the grease from the pail to the part.
We specialize in:
You
get
fast cycle times with our adjustable positive
displacement grease measuring
systems
We Offer Both Air Logic Controlled Grease Dispensers or PLC
Controlled Grease Dispensers
Grease Dispensers:
Most of our clients utilize our Mini-Gram or
Gram-Master along with our trigger actuated
"TargetDispense" control handle. These systems will give you a nice neat shot of grease time after time
so your operator can target directly where they are pointing.
Custom
Fixtures:
Some engineers want more control, so we can design
Custom Fixtures with or without part sensors, designed
specifically to target the grease exactly where the engineer wants it time after time.
Custom Grease Application Machines:
We also build completely automated part feeders that present one lubricated part at a time.
Fast, Simple Systems That Work, Shift After Shift
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Micro-Gram
Air Logic Control Grease Dispenser
Dispense Volume 0.0-0.06 Grams/0.0-0.065 CC
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Offered
As a Single or Multiple Dispenser System. Micro-Gram 6-Up
Air Logic Controlled
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Grease
Dispenser Pictured, Also Offered With PLC
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Positive
Displacement Grease Measuring
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Dispenser
Refills During Dwell Time
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Maximum
Grease Inlet Pressure 3000 PSI
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Dispenses
Up To 60 Cycles Per Minute Fast-Accurate
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Replaceable
420 Micron Screen Filters Grease To Your Finished Goods
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Compressed
Air Filtration With Automatic Water Drain & Air Pressure
Regulation
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Value
Priced, High Performance Product
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One Year
Warranty
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Mini-Gram
Air Logic Controlled Grease Dispenser
Dispense Volume .18-3.7 Grams/.2-4.0 cc
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Offered
As a Single or Multiple Dispenser System. Mini-Gram? 3-Up
Air Logic Controlled Pictured.
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Positive
Displacement Grease Measuring
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Dispenser
Refills During Dwell Time
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Maximum
Grease Inlet Pressure 3000 PSI
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Dispenses
Up To 60 Cycles Per Minute Fast-Accurate
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Replaceable
420 Micron Screen Filters Grease To Your Finished Goods
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Compressed
Air Filtration With Automatic Water Drain & Air Pressure
Regulation
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Value
Priced - High Performance Product - Neat Package
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One
Year Warranty
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Mini-Gram
PLC Controlled
Grease Dispenser
Dispense Volume
.18-3.7 Grams/.2-4.0 cc
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Offered
As a Single or Multiple Dispenser System. Mini-Gram? 4-Up
PLC Controlled Unit Shown
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Positive
Displacement Grease Measuring
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PLC
Programmed For Push Button or Part Sensor Applications
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Interface
Panel Adjustable Timers
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Dispenser
Refills During Dwell Time |
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Dispenses
Up To 60 Cycles Per Minute Fast-Accurate
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Maximum
Grease Inlet Pressure 3000 PSI
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Replaceable
420 Micron Screen Filters Grease To Your Finished Goods
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Compressed
Air Filtration With Automatic Water Drain & Air Pressure
Regulation
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Value
Priced - High Performance Product Great Package
Looks Great!
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One
Year Warranty/1,000,000 Cycle Warranty
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Gram-Master
2000 PLC Controlled
Grease Dispenser
Dispense Volume
4.0-55.0 Grams/4.33-59 CC
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Offered
As Single or Multi-Station Grease Dispenser. Multi-Station
dispenser lets you use one Gram-Master to feed measured grease
to up to four independently controlled assembly cells. The
PLC is programmed to allow priority controlled dispensing
to the assembly cell that actives the start switch first.
Huge cost benefit ratio applies to Multi-Station units.
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Gram-Master
Series Is Offered In Two Grease Volume Adjustment Methods.
The 2000 PLC is Mechanical, the 2100 PLC has Electronic Push
Button Volume Control for fast volume changes without tools.
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Refills
With 300-3000 PSI Priming Pressure During Dwell Time
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25:1 Boost
Ratio For Fast Dispense Cycles 2.5 Second At Max Shot Size
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PLC
Programmed For Push Button or Part Sensor Applications |
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Sensors
Confirm Filled and Dispense Complete Status
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Interface
Panel Status Indicators Provide Valuable Information
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Replaceable
420 Micron Screen Filters Grease To Your Finished Goods
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Compressed
Air Filtration With Automatic Water Drain & Air Pressure
Regulation Protects Your System From Unplanned Down-Time
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SAE O-Ring
Fittings Used For Clean Leak Free Dispenser
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Maximum
Grease Inlet Pressure 3000 PSI
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Value
Priced - High Performance Product Looks Great! Works
Better! |
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Two
Year/2,000,000 Cycle Warranty |
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Used To
Supply Low Pressure (0-300 PSI) Grease To Micro-Metering Devises
In One Step
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Maximum
Grease Inlet Pressure 3000 PSI
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Regulated
Pressure 0-300 PSI
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This is
a direct Acting Grease Pressure Regulator. It Will Instantly
Change The Regulated Pressure When Adjustment Is Made To The
Precision Air Pressure Regulator
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Replaceable
420 Micron Screen Filters Grease To Your Finished Goods |
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Pneumatic
Control
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Enclosure
With Window Provides Visible Inspection, But Lockable Door
Eliminates Tampering
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Lockable
System Bleeder Valves Makes It Clean and Fast To Purge Aerated
Grease From Unit
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Two Year
Warranty
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Custom
Grease Application Machines are sometimes required to resolve
ongoing quality related issues. Up-Time Solutions, Inc. can
offer support in this area and come up with some creative
solutions to assist you in overcoming these problems.
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If your
facility is constantly running into the same costly problem
with associates not applying the grease where it does the
most good then chances are you need a custom grease application
machine. Custom machines are normally considered if fixtures
are not a reasonable problem solving solution for your application.
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Pneumatic
Pump Shut-Off Kit
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When the
container is empty the system automatically shuts off the
air supply to the grease pump air motor. The adjustable low
level limit switch contacts the Ram cylinder and sends a pilot
signal to the shut-off valve.
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This kit
works with Graco five gallon ram pump system models Monark
and President.
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Why do
you need this kit? To eliminate pump damage due to pump runaway
caused by empty container. It will also eliminate air from
getting in the grease supply hose. Air/grease mixture causes
dispensing issues such as oozing grease at the outlet nozzle
or fixture. Oozing takes place by the normal decompression
process of the air once the grease/air mixture passes to the
atmospheric side of the dispenser. This problem leads to added
housekeeping, grease waist and short shot issues on the assembly
line.
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Pneumatic
Pump Shut-Off Kit
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When
the container is empty the system automatically shuts off
the air supply to the grease pump air motor. We have installed
a low level limit switch that will contact the Ram cylinder.
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Works
with Graco DynaMite 190 Ram Pump Systems with One-Quart
or One-Gallon containers.
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Why
do you need this kit? To eliminate pump damage due to pump
runaway caused by empty container. It will also eliminate
air from getting in the grease supply hose. Air/grease mixture
causes dispensing issues such as oozing grease at the outlet
nozzle or fixture. Oozing takes place by the normal decompression
process of the air once the grease/air mixture passes to
the atmospheric side of the dispenser. This problem leads
to added housekeeping, grease waist and short shot issues
on the assembly line.
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TargetDispense
Control Handle
Designed for operator targeted grease applications.
Just point the
outlet nozzle to the target and depress the finger actuated
system
start switch.
Target
Dispense is available in two logic control configurations:
Air
Logic or PLC logic controlled
- For Air Logic controlled systems order part
number S10555
- For PLC controlled system order part number
S10500.
TargetDispense
control handles come assembled with -6 JIC male inlets and -6 tube fitting outlet
with 4s of stainless tube. Both the inlet and outlet have -4 NPT
threaded ports that you can adapt to any size hose or tube that your
application requires.
The TargetDispense control handles come with a balancer connection lanyard
so it can be installed on the assembly line is a snap. We are
offering these products to end users and distributors for worldwide
distribution.
TargetDispense are offered in several configurations to match your
application needs.
Down Tube, Down Tube with Optional Grease
Suck-Back, Horizontal Tube and Down Tube with Brush.

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Custom Fixture
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- Fixtures
will target the grease in the exact same location every
time.
- The results
are reduced warranty claims for lack of lubrication.
- If your
process relies on associates to target grease you lose
every time because you loose control.
- The example
shown has air logic part sensing to start the dispense process.
- Fixtures
make the grease application faster.
- In the example
shown this customer reduced cycle time by 200% by eliminating
two dispense cycles. This also reduced wear on the grease dispenser
because it only cycles one time instead of three times.
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- Fixtures
reduce or eliminate repetitive motion injury.
- Fixture
mounting can be done in an ergonomically correct manner.
- You can ridged mount the fixture and present the part to the
fixture.
- You can hang the fixture using a weight balancer and then pull
the fixture to the part.
- PLC Controlled grease dispensers can have part sensors fitted
to assure part is fully engaged into the fixture before grease
is dispensed.
- Fixture shown was designed with dual part sensors to assure
gear case alignment.
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Fixture applied two different grease types simultaneously.
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used one
PLC and controlling two grease dispensers.
- Huge cost savings can be realized
by eliminating one or more steps from your process by using
fixtures.
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- Fixture
to the right is applying six independently controlled Micro-Gram
shots of grease to the wire EDM cut stainless cavities.
- The black plastic guide assure fast part insertion
and eliminates marring part.
- Fixture will be mounted in assembly cell in an ergonomically
correct angle.
- All fixtures are designed in house and drawings are supplied
to customer for sign off prior to machining parts.
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- Fixture
shown illustrates the creative ways in which to use fixtures.
- Here we
took a quick prototype part and had the engineer mark up the
areas that grease would be applied.
- We used
part sensor to assure case was square before dispenser
was turn on.
- We also mounted a grease suck back
directly in the center of the fixture. See the black 10-32
push to connect fittings that power the suck-back. The
suck back will minimize grease oozing at the tips.
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If you think there's a chance that we can help you solve a problem,
give us a call on our toll free number
888-878-4634 or send us an e-mail
jostgard@up-timesolutions.com.
Include
details of your application, photos and the best number to reach you at and the best time to call.
If you decide to do business with us, it will be for one reason only
because you will see clear-cut advantages in doing so.
Call
Today!
Toll
Free 888-878-4634
Thats
888-UpTime4You
Outside the USA 702-565-4512